Pragmatism in industrial modelling, applied to "ladle lifetime in the steel industry"

Authors

  • Stein Tore Johansen SINTEF Industry Process Technology Flow Technology http://orcid.org/0000-0002-3161-7092
  • Bjørn Tore Løvfall
  • Tamara Rodríguez Durán Sidenor Bilbao Spain
  • Josip Zoric SINTEF Industry

DOI:

https://doi.org/10.17159/

Abstract

A methodology for building pragmatic physics based models (Zoric et al., 2015b) is here adapted to a use-case in the steel industry. The challenge is to predict the erosion of steel ladle linings, such that the model can support operators to decide if the lade lining can be used one more time or not. If the ladle has too thin lining 140 tons of hot liquid steel may escape out of the ladle, with huge consequences for workers and plant. The development was done with a very small core team (two developers), which is typical for many industrial developments. The adopted workflow for the development, challenges that were faced, and some model results are presented. One key learning is that development of models should allow time for maturing the process understanding, and time should be given for many iterations by "questions-responses and actions" at the various levels in the model development.

Combining or extending the model with use of ML methods and cognition-related methods, such as knowledge graphs and self-adaptive algorithms is discussed.  

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Author Biographies

  • Stein Tore Johansen, SINTEF Industry Process Technology Flow Technology
    Chief Scientist
  • Bjørn Tore Løvfall
    Research Scientist
  • Tamara Rodríguez Durán, Sidenor Bilbao Spain
    Metallurgist
  • Josip Zoric, SINTEF Industry
    VP - Digital Research Infrastructure

Published

2026-04-15

Issue

Section

Computational modelling